Processors are now required to perform rigorous washdowns of machinery and equipment to comply with stringent food safety laws. Cleaning equipment and changeovers result in lost production time, and so processors are looking for faster and automated ways of performing washdowns.
Douglas Machines claims its Model 1536-SPW is designed to quickly and efficiently wash, rinse and sanitise detachable items in batch cycles.
The system is powered by a 15 horse power electric motor that pumps recirculating wash water through four rotating hubs fitted with special jet arms and high velocity, fast cutting spray jets, the claims the manufacturer.
Water can be heated to up to 190C using self-contained electric, infrared gas, live steam or steam coil heating. Tanks have a 60 gallon capacity, with infrared gas heated tanks holding 49 gallons and supply rinses that use 12 gallons per 30 second cycle.
At pressures between 35 and 45 psi, the system water pump can push 250 gallons per minute, completing an average wash cycle in about 5 to 10 minutes, the company claims.
Stainless steel racks are available for all types and sizes of equipment, which are designed to hold and protect parts during cleaning, extending their lifetime, claims the company.
Stainless steel casters with shock absorbing thermoplastic wheels are fixed to the front and swivelled rear of racks.
The washer is operated using the digital control and information system, which displays selected cycles and time remaining. LED lights indicate wash, rinse and unload functions, while a buzzer alerts when the wash is complete. Moisture resistant gauges monitor wash temperature and pressure, and rinse temperature.
The system is supplied with a two year warranty.
US-based Douglas Machines manufacturers batch and continuous cleaning systems for Bakery, Food Processing, Food Service and Distribution industries, among others.